In-house Manufacturing Support Capabilities

3D Modelling, thermal, mechanical and electrical simulation

In-House-Manufacturing-Support

The power technologies design team have vast experience of working alongside customers to create bespoke power assemblies to meet their exact requirements.

Dynex are able to provide a "fast prototype" service for most power conversion applications for the purpose of approving production by Dynex.

During the enquiry phase, the applications support team interact with customers to understand their specification and requirements.

Following a comprehensive simulation analysis to ensure feasibility of the project, a proposal is prepared to include estimated costings and semiconductor device selection.

In collaboration with the customer, the team produce a full engineering design with 3D modelling and if required, thermal, mechanical and electrical simulations to validate the design prior to manufacturing by Dynex.

During each stage of the design, customer feedback is encouraged to ensure the design and testing meets their requirements.

The design team use the following software to generate custom and standard power assemblies:

FINITE ELEMENT ANALYSIS – SIMULATION OF STRESS AND DISPLACEMENT

COMPUTATIONAL FLUID DYNAMICS - SIMULATION OF FLUID FLOW AND HEAT TRANSFER

SOLID EDGE RENDERING - 3D SOLID MODELLING

On-site Power Testing Facility

In-House-Manufacturing-SupportDynex provide on-site power testing for the power assemblies it manufactures. Assembled products can be verified for standard end of line testing for example, isolation tests, partial discharge measurements and switching. The team provide specialised tests on custom assemblies, such as high energy crowbars and controlled 3 phase rectifiers, testing up to 100kV and 4kA.

As part of the test facility we are able to perform pressure and thermal heat run tests using our localised liquid cooling plant for assemblies that use liquid flow rates up to 120 L/ min.

Power Electronics Laboratory

Power Electronics Laboratory The experienced multi disciplinary team based in the power electronics laboratory provide lab validation and qualification capabilities for the semiconductor and power assembly business.

During the initial design stages, the power assemblies team validate the electrical circuits for expected behaviour. Component suitability investigation is undertaken to compare the life span of ultra capacitors from different manufacturers for use in Dynex power assemblies.

Our in-house laboratory is a high value asset for the engineering team and our customers, providing a unique environment to create specialised test conditions, in relation to power assemblies manufactured by Dynex

Machine Shop Capabilities

We use conventional and CNC machines to cater to customer requirements and are able to work with a wide range of materials.

Dynex is an ISO 9001 certified company, and we ensure the quality of all product remains at the forefront of what we do.

Dynex Presentation

Product & Capability Brochure

Download our Power Assemblies Product & Capability Brochure | 2020

Dynex Presentation

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